Defers & Defects
Track and manage aircraft defects, deferred maintenance items, and MEL compliance.
1 What's on this page
The Defers & Defects page provides a complete register of aircraft defects and deferred maintenance items. It helps maintenance staff track open issues, manage MEL (Minimum Equipment List) compliance, monitor due dates, and document defect resolution.
Open Defects
Active defects requiring attention:
- Create and edit defects
- Monitor due dates and intervals
- Request and review extensions
- Assign and complete job cards
Closed Defects
Historical defect records:
- View resolved defects
- Review completion details
- Examine extension history
- Audit maintenance actions
The page displays two tabs: Open for active defects and Closed for resolved items. Switch between tabs to view the appropriate defect status. Use the search and filters to quickly locate specific defects or aircraft.
2 Understanding defect types
Musket tracks two categories of defects, each with distinct rules and workflows:
MEL Defects
MEL (Minimum Equipment List) defects are linked to specific MEL items from the aircraft's approved MEL. These defects:
- Reference a specific MEL item and ATA chapter
- Have repair categories (e.g., Cat A, Cat B, Cat C, Cat D)
- Include due dates based on calendar days or intervals
- Support extension requests for deferrals
- Require time of discovery (UTC) for interval-based items
Non-MEL Defects
Non-MEL defects are issues not covered by the MEL. These defects:
- Do not reference MEL items
- Are marked as "Immediate" priority
- Must be resolved before flight
- Do not support extension requests
- Require immediate rectification or grounding
3 Submitting a new defect
From the Open tab, click the Submit new defect dropdown button in the top-right corner. Select the defect type:
- MEL Defect: For defects covered by the MEL
- Non-MEL Defect: For immediate rectification items
3.1 MEL defect submission workflow
When you select MEL Defect, a window opens with the following fields:
Required fields
- Date of Discovery (UTC): The date the defect was discovered
- Short Description: Brief summary of the defect
- Defective Component Type: Choose from Airframe, Engine, Propeller, Airframe Part, Engine Part, or Propeller Part
- Defective Component: Select the specific aircraft, engine, propeller, or part affected
- MEL Item: Choose the applicable MEL item from the aircraft's MEL (filtered by aircraft type)
Additional fields based on MEL item
After selecting an MEL item, the window adapts based on the item's repair category:
- Time of Discovery (UTC): Appears for Category A items (prescribed by MEL) that have intervals based on flight hours, cycles, or calendar time. Specify the exact time the defect was discovered.
- Tech Log Number: Optional field to record the technical log reference
- Detailed Remarks: Optional extended description of the defect
Submitting the defect
Click Submit to save the defect. The system automatically:
- Generates a unique defect code
- Calculates the due date based on the repair category
- Sets the defect status to Open
- Records your user details as the reporter
The defect now appears in the Open tab and is visible to all maintenance staff with appropriate permissions.
3.2 Non-MEL defect submission workflow
When you select Non-MEL Defect, the window opens with fewer fields since these defects are not linked to MEL items:
Required fields
- Date of Discovery (UTC): The date the defect was discovered
- Short Description: Brief summary of the defect
- Defective Component Type: Choose the component type
- Defective Component: Select the specific aircraft, engine, propeller, or part
Optional fields
- Tech Log Number: Technical log reference
- Detailed Remarks: Extended description
Non-MEL defects are marked as Immediate and must be rectified before the aircraft can be released for flight.
Click Submit to save. The defect appears in the Open tab with an immediate priority badge.
4 Viewing and editing defects
4.1 Viewing defect details
Click the Code button (e.g., "DEF-001") for any defect to open a read-only view window showing:
- Complete defect information
- Discovery details and reporter
- Aircraft and component information
- MEL item details (for MEL defects)
- Attached documents and photos
- Extension request history
- Linked job card and maintenance action
This window is read-only and provides full visibility into the defect's details without allowing edits.
4.2 Editing open defects
From the Open tab, click the Edit button (pencil icon) to modify a defect. The edit window allows you to update:
- Short description and detailed remarks
- Date and time of discovery
- Tech log number
- Defective component (if not linked to a job card)
- MEL item (for MEL defects, if not linked to a job card)
Once a defect is linked to a job card or maintenance action, certain fields (component, MEL item) become locked and cannot be changed. To modify these, you must first unlink the maintenance action.
Deleting defects
The edit window includes a Delete button. Deleting a defect removes it permanently from the system. Only delete defects that were created in error. If a defect is no longer applicable, it's better to complete the associated job card and close it properly for audit trail purposes.
5 Monitoring due dates and intervals
For MEL defects, the system tracks when the defect must be rectified based on the MEL item's repair category.
Calendar-Based Due Dates
For repair categories with fixed calendar days (e.g., Cat B, C, D):
- Due date is calculated from discovery date
- Displayed in the Due column
- Colour-coded badges indicate urgency
- Extensions can be requested before the due date
Interval-Based Due Dates
For Category A items prescribed by MEL:
- Intervals use flight hours, cycles, or days
- Calculated from time of discovery
- Remaining interval shown as badge
- Updated automatically as aircraft operates
Due date badge colours
The Due column displays colour-coded badges:
- Green: More than 3 days remaining
- Amber: 1-3 days remaining
- Red: Overdue or less than 1 day remaining
- Immediate: Non-MEL defects requiring immediate action
Hover over any badge to see detailed information including exact due date, remaining time, or interval details.
6 Requesting and reviewing extensions
MEL defects support extension requests when the defect cannot be rectified before the due date. Extensions allow temporary deferrals under controlled conditions.
6.1 Requesting an extension
In the Open tab, locate the defect you need to extend. In the Due column, click the due date badge to open the extension request window.
Extension request details
The extension request window requires:
- Reason for Extension: Select from predefined reasons (e.g., "Parts on order", "Scheduled maintenance slot", "Awaiting specialist technician")
- New Due Date: Proposed extended due date or interval
- Remarks: Detailed justification for the extension
- Supporting Documents: Optional attachments (photos, supplier quotes, technical references)
Click Submit Request to send the extension request for approval. The system:
- Notifies authorised maintenance managers
- Records the request with timestamp and requestor
- Updates the defect status to show a pending extension
The defect remains in the Open tab with its original due date until the extension is approved.
6.2 Reviewing extension requests
If you have the Review Extensions permission, you'll see a Review Ext. column in the Open tab. This column shows buttons for defects with pending extension requests.
Extension review workflow
Click the Review button to open the extension review window. You can:
- Approve: Accept the extension and update the due date
- Deny: Reject the extension and keep the original due date
- Request Changes: Ask for more information or revised dates
When approving an extension, you must:
- Review the justification and supporting documents
- Confirm the new due date is reasonable
- Add review comments explaining your decision
- Optionally attach approval documents
After your decision, the system updates the defect's due date (if approved) and notifies the requestor. All extension decisions are logged for audit purposes.
6.3 Extension history
In the Closed tab, the Extensions column shows a history button for defects that had extensions. Click this button to view:
- All extension requests for the defect
- Request dates and reasons
- Approval or denial decisions
- Reviewers and review dates
- Comments and supporting documents
This provides a complete audit trail of all deferral decisions for regulatory compliance and safety management.
7 Job cards and maintenance actions
Defects are resolved by creating and completing maintenance job cards. Job cards document the maintenance work performed and link to maintenance actions.
7.1 Creating a job card
In the Job Card column, defects without job cards show a Create Job Card button. Click it to open the job card initialisation window.
Job card details
The window pre-fills defect information and asks for:
- Planned Start Date: When maintenance work will begin
- Assigned Technician: Staff member responsible for the work
- Estimated Duration: Expected time to complete
- Work Instructions: Detailed rectification steps
Click Create to generate the job card. The system creates a new maintenance action linked to the defect and changes the defect status to In Progress.
The Job Card column now shows buttons to view, edit, or complete the job card.
7.2 Completing a job card
Once rectification work is finished, click the Complete button in the Job Card column. The completion window requires:
- Completion Date & Time (UTC): When the work was finished
- Work Performed: Description of rectification actions taken
- Parts Used: Components installed or replaced
- Labour Hours: Technician time spent
- Certifying Staff: Licenced engineer or authorised person
- Completion Documents: Photos, test results, or release certificates
Click Complete Maintenance to close the job card. The system:
- Marks the maintenance action as complete
- Closes the defect and moves it to the Closed tab
- Records completion details and certifying staff
- Updates aircraft maintenance logs
Completed defects can still be viewed in the Closed tab for audit and reporting purposes.
7.3 Viewing job card PDFs
The Job Card column includes buttons to generate and view PDF documents for job cards. These PDFs provide printable maintenance documentation including:
- Defect details and discovery information
- Job card instructions and work steps
- Completion details and certifications
- Parts used and labour recorded
Click the PDF button to generate and open the document. PDFs are useful for technicians working away from computer systems or for regulatory compliance documentation.
8 Search and filters
The page includes powerful search and filtering to quickly locate specific defects or groups of defects.
8.1 Search
The search box (top-left) searches across multiple fields:
- Code: Defect code (e.g., "DEF-001")
- Description: Short description text
- Aircraft: Aircraft registration
- Component: Defective part name
- Reporter: User who reported the defect
- MEL Item: MEL item name or code
Type your search term and results filter automatically. Click the info icon next to the search box for a full list of searchable fields.
8.2 Filters
Below the search box, the filter panel offers additional filtering options:
- Aircraft: Filter by specific aircraft registration(s)
- Aircraft Type: Filter by aircraft type (e.g., all King Air 200 defects)
- MEL Item Category: Filter by repair category (Cat A, B, C, D, Non-MEL)
- Status: Filter by defect status (Open, In Progress, Closed, Overdue)
- Reported By: Filter by user who reported the defect
- Date Range: Filter by discovery date or completion date
Filters work together—select multiple filter values to narrow results further. Use the Clear Filters button to reset all filters.
The filter bar saves your preferences, so your selected filters persist when you return to the page or switch tabs.
8.3 Sorting
Click column headers to sort the defects table:
- Code: Alphabetical order
- Discovery (UTC): Date order
- Reported by: User name order
- Resolved (UTC): Completion date order (Closed tab only)
Click a column header once to sort ascending, twice to sort descending. The current sort column and direction are indicated by an arrow icon in the header.
9 Defects table columns
The Open and Closed tabs display different columns based on the defect status. Below is a comprehensive reference for all columns.
Open Defects Columns
| Column | Meaning | Notes |
|---|---|---|
| Edit | Button to open the defect edit window | Opens edit window for modifying defect details |
| Code | Unique defect identifier (auto-generated) | Click to view read-only defect details |
| Description | Short description of the defect | Brief summary entered when creating the defect |
| Defective Part | Name of the defective component | Aircraft, engine, propeller, or part name |
| Aircraft | Aircraft registration where defect was discovered | Links to the aircraft at time of discovery |
| Tech Log # | Technical log reference number | Only shown if any defect has this field populated |
| Discovery (UTC) | Date (and time for interval-based MEL items) defect was discovered | Sortable; click header to sort by date |
| Reported by | User who submitted the defect | Sortable; click header to sort by reporter name |
| Due | Due date or interval remaining for rectification | Colour-coded badge; click to request extension |
| Review Ext. | Button to review pending extension requests | Only visible if you have review permissions |
| MEL Item | MEL item reference (for MEL defects) or "Non-MEL" | Truncated with hover popover for full text |
| Category | Repair category name (Cat A, B, C, D) or "-" for Non-MEL | Defines due date calculation rules |
| Job Card | Buttons to create, view, edit, or complete job card | Shows "Create Job Card" if no job card exists |
| Status | Current defect status badge | Open, In Progress, Overdue, or Closed |
Closed Defects Columns
| Column | Meaning | Notes |
|---|---|---|
| Code | Unique defect identifier | Click to view read-only defect details |
| Description | Short description of the defect | Brief summary of the issue |
| Defective Part | Name of the defective component | Component at time of discovery |
| Aircraft | Aircraft registration where defect was discovered | Aircraft at time of discovery |
| Tech Log # | Technical log reference number | Only shown if any defect has this field |
| Discovery (UTC) | Date defect was discovered | Sortable column |
| Reported by | User who submitted the defect | Sortable column |
| Resolved (UTC) | Date and time when maintenance job was completed | Sortable; shows when defect was closed |
| MEL Item | MEL item reference or "Non-MEL" | MEL compliance reference |
| Category | Repair category name or "-" | Shows the MEL category that was applied |
| Job Card | Buttons to view job card and PDF | Read-only access to completed job card |
| Extensions | Button to view extension request history | Only shown for defects that had extensions |
| Status | Status badge (always Closed in this tab) | Confirms defect has been resolved |
10 Status badges
Defects display status badges that indicate their current state and urgency.
Defect Status
| Status | Meaning |
|---|---|
| Open | Defect reported but no job card created yet |
| In Progress | Job card created and maintenance work underway |
| Overdue | Due date has passed and defect is not yet resolved |
| Closed | Job card completed and defect resolved |
Due Date Urgency
| Badge | Meaning |
|---|---|
| Green | More than 3 days remaining before due date |
| Amber | 1-3 days remaining before due date |
| Red | Less than 1 day remaining or overdue |
| Immediate | Non-MEL defect requiring immediate action |
11 Export and analytics
The top-right corner of each tab includes an Insights button (bar chart icon) that opens the analytics and export window.
Available exports
Generate reports and export data for:
- Defers & Defects Register: Complete list of all defects with filters applied
- Open Defects Summary: Current open items requiring attention
- Overdue Defects Report: Defects past their due date
- Extension Requests Log: History of all extension requests and approvals
- Maintenance Compliance Report: MEL compliance tracking by aircraft
Choose your preferred format (PDF, Excel, CSV) and click Generate. The system applies your current search and filter selections to the export.
Exports are useful for regulatory audits, management briefings, and trend analysis.
12 Access and permissions
Defers & Defects features are controlled by role-based permissions. Different roles see different options:
- View Defers & Defects: Can view defects in both Open and Closed tabs
- Submit Defects: Can create new MEL and Non-MEL defects
- Edit Defects: Can modify open defects and update details
- Manage Job Cards: Can create, assign, and complete maintenance job cards
- Request Extensions: Can submit extension requests for MEL defects
- Review Extensions: Can approve or deny extension requests
- Export Data: Can generate reports and export defect data
Operational rules
- Defects cannot be deleted once linked to a job card
- Job cards cannot be completed without certifying staff details
- Extension requests can only be submitted before the due date
- Non-MEL defects cannot have extension requests
- Closed defects become read-only and cannot be reopened
13 Troubleshooting and FAQs
Why can't I see the Submit new defect button?
You need the "Submit Defects" permission to create new defects. Contact your administrator to review your role and permissions.
Why can't I edit a defect's component or MEL item?
Once a defect is linked to a job card or maintenance action, these core fields become locked to preserve data integrity. If you need to change them, you must delete the job card first (if work hasn't started) or close the current defect and create a new one with the correct details.
How do I request an extension for a Non-MEL defect?
Non-MEL defects cannot have extensions—they must be rectified immediately or the aircraft must be grounded. If the issue is actually deferrable, consider whether it should be reclassified as an MEL defect with the appropriate MEL item reference.
Why don't I see the Review Ext. column?
The Review Extensions column only appears if you have the "Review Extensions" permission. This permission is typically assigned to chief engineers, quality managers, or authorised maintenance personnel.
Why is my search not returning results?
Check that you're on the correct tab (Open or Closed) for the defects you're looking for. Also verify your filter selections—clear all filters and try again. The search is case-insensitive and searches multiple fields, so partial matches should work.
How do I see all defects for a specific aircraft?
Use the Aircraft filter to select the registration, or type the registration in the search box. Switch between Open and Closed tabs to see all historical and current defects for that aircraft.
Can I reopen a closed defect?
No, closed defects cannot be reopened. If the same issue recurs, create a new defect and reference the previous defect code in the detailed remarks. This maintains a clear audit trail and accurate maintenance history.